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Thunder From Down Under - Muscle Mustangs And Fast Fords November 2004
Engine Masters Challenge
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Engine Masters Challenge


emasters article photo 1

The Engine Masters Challenge was conceived here at Popular Hot Rodding to deliver readers a contest unlike any before. We developed a series of rules and hard parameters to limit entries to what we felt were street-sane levels, and left our many participants with approximately 10 months to research, design, build, and tune to their heart's content.

As is common in all arenas of Motorsport, we built a monetary prize on the strength of contingency participation. This means those who manufactured the parts chosen to power the winning entries will pay the majority of the prize money. We also threw the builders a few curve balls, in that we weren't testing for peak power, but average power numbers in the range we were testing (2,500-6,500 rpm). By limiting the rpm range and rewarding the average power being produced (scores were determined by adding both the average torque and horsepower figures in the test rpm range), the results are most beneficial to our street-based readership.

We also supplied the 92-octane fuel used in all of our Qualifying and Finals test sessions, and all the pulls were made on fuel from the same batch as supplied by 76 Racing Fuels. We'd found a way to force both amateur and professional racing engine builders into developing street-flavored powerplants, and this effort will surely pay off for the most important people in the magazine business: the readers!

emasters article photo 2


CHI/Porting Dynamics in the regional qualifying rounds.

Known as a head-porting expert to some of the engineers around COMP, Dave Storlein made big claims as he came through the door and he backed them up! This Ford was our best engine overall and it wasn't due to just one issue. Dave made over 100 pulls with Bob Kison at Applied Dyno in Eagan , Minnesota , to prepare for the competition. He chose a big bore and short stroke combo built around an Australian cylinder head from CHI (fitted for Comp's big-block Chevy 1.7:1 rockers) and a modified Ford Racing "Yates" manifold, a Wilson manifold spacer, and a Demon 820 with annular boosters. We're told that though the heads started with 210cc intake runners, he sized them down to around 180cc to get the air speed up. In the EM Challenge, smaller seems to work better.

Dave's engine featured a reverse-cooling setup with an external electric water pump, a creative move that was well within the rules. He was another that didn't expect the use of SuperFlow's airhorn, so between that and humidity, his jetting was fat in some spots. From the photos you can note that we took special care avoid heat, including Thermo-tec wrapped headers and special heat shields--we must admit that the ambient temperatures in the cell were lowest on his pulls, too. "If that dyno in California looks to give us that much more power like we think, you tell Joe Sherman to get his ass out of the way." We'll see about that, Dave. This guy made certain that he had every component in his engine was selected with a contingency payoff on the other end.

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The Final in California

You could have cut the tension with a knife at the Westech Performance facility. We'd invited a total of 12 finalists to give it their best shot, and unlike the previous qualifying sessions, we'd given each engine builder 20 minutes to fine-tune their entries to the unfamiliar California air. The mechanical music produced over the 3-day Engine Masters Challenge Finals will be unforgettable to all who attended, and the solid results left one man standing.

We scheduled our final series in reverse order, meaning the lowest-qualifying engines would run first and the highest-qualifying powerplants would run last. This built tension constantly as each engine was loaded up on the Westech dyno and each successive pull was made.

The Engine Masters Challenge came down to the last pull of the last engine on the last day- and that final pass made all the difference. We could not have scripted it much better if we'd have tried, and all that were present reacted emotionally to the results. It was as much drama as we'd ever seen in a dyno room, and we were proud to have provided the forum and structure for this unique, unprecedented engine building contest.

In the end Dave Storlien (CHI/Porting Dynamics) was beaten into second place by local Joe Sherman of Joe Sherman Racing Engines who made the most average power and torque. Dave's final results are listed below.

2nd Place

DAVE STORLIEN

Porting Dynamics Racing Engines Maple Grove , MN

Total Score:

900.2

Average Torque:

480.5

Average Horsepower:

419.7

Peak HP:

605.6 @ 6,500 rpm

Peak TQ:

532.1 @ 5,000 rpm

Total Investment:

US$ 6,500

Cost to Duplicate:

US$ 20,000

Dyno time prior to Qualifying:

103 pulls

Block:

Ford Motorsport Windsor,
4.00-inch bore

Crank:

Eagle cast-iron, 3.640-inch stroke

Compression Ratio:

10:1



The above article is an excerpt taken from the 'Popular Hot Rodding' website.

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